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Choosing the right pallet racking for your warehouse is a crucial decision that can significantly impact your operations and efficiency. With numerous options available, ranging from drive in racking to industrial pallet racking, understanding the specific needs of your space is essential. This guide will walk you through the various types of pallet racking systems, highlighting their benefits and potential drawbacks. Whether you’re striving to optimise space with a mezzanine floor or ensuring safety with anti collapse mesh, making informed decisions will help you create a more productive and secure environment. Let’s explore how the right choice in warehouse pallet racking can support your business goals and keep your operations running smoothly.## Understanding Pallet Racking Types
Pallet racking comes in various forms, each designed to meet specific warehouse needs. This section explores the main types of pallet racking systems, helping you understand their unique features and applications.
Selective racking is the most common type of pallet racking. It offers direct access to every pallet, making it ideal for warehouses with a wide variety of products.
Drive-in racking, on the other hand, allows forklifts to drive directly into the racking structure. This system is perfect for high-density storage of homogeneous products.
The choice between selective and drive-in racking depends on your inventory turnover rate and the diversity of your stock. Selective racking suits businesses with frequent stock rotation, while drive-in racking is better for bulk storage of similar items.
|
Feature |
Selective Racking |
Drive-In Racking |
|---|---|---|
|
Access |
Individual pallet access |
Last-in, first-out (LIFO) |
|
Space efficiency |
Moderate |
High |
|
Stock rotation |
Excellent |
Limited |
|
Suitable for |
Diverse inventory |
Homogeneous products |
Narrow aisle racking maximises floor space by reducing aisle width. This system requires specialised forklifts but can increase storage capacity by up to 40% compared to standard selective racking.
Double deep racking involves two rows of racking placed back-to-back. This configuration doubles storage density but limits access to the rear pallets.
When choosing between narrow aisle and double deep racking, consider your available space, the types of forklifts you use, and your picking frequency. Narrow aisle systems work well in tight spaces, while double deep racking suits operations with lower picking rates.
Before selecting a pallet racking system, it’s crucial to assess your warehouse’s specific requirements. This evaluation ensures you choose a solution that aligns with your operational goals and physical constraints.
To determine your storage needs, start by analysing your current inventory levels and projecting future growth. Consider peak periods and seasonal fluctuations in stock.
Calculate the total number of pallets you need to store and their dimensions. This information will help you determine the required racking height and depth.
Factor in your warehouse’s physical characteristics, such as ceiling height, floor load capacity, and obstructions like columns or fire suppression systems. These elements will influence your racking layout and maximum storage capacity.
When planning your pallet racking system, it’s essential to look beyond your current needs and anticipate future expansion.
Consider your business growth projections and how they might impact your storage requirements. Will you need to accommodate new product lines or increased inventory levels?
Opt for a flexible racking system that allows for easy reconfiguration or expansion. This approach can save you significant costs and disruption in the long run.
Safety is paramount in warehouse operations. Ensuring your pallet racking system meets all safety standards protects your employees, inventory, and business reputation.
Regular inspections are crucial for maintaining the structural integrity of your pallet racking. Implement a routine check schedule to identify and address any damage or wear.
Train your staff to report any signs of damage immediately. This proactive approach can prevent minor issues from escalating into major safety hazards.
Consider investing in protective equipment such as anti collapse mesh and column guards. These additions can significantly reduce the risk of accidents and extend the lifespan of your racking system.
In the UK, pallet racking must comply with specific safety regulations to ensure a safe working environment. Familiarise yourself with the Health and Safety Executive (HSE) guidelines for warehouse storage.
Key regulations include:
SEMA (Storage Equipment Manufacturers Association) Code of Practice
PUWER (Provision and Use of Work Equipment Regulations)
The Work at Height Regulations 2005
Ensure your pallet racking system is installed by a SEMA-approved installer and regularly inspected by a qualified rack inspector. This compliance not only keeps your warehouse safe but also helps avoid potential legal issues.
You may be wondering why we rebranded? Well, the rebrand was all about reflecting an organisation that has grown from small beginnings into something that operates confidently, knowing why it exists and how it goes about its business. We’ve never just been a storage solution provider. It might sound crazy, but we don’t sell and never […]
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Drive-in racking is a pallet racking system designed to maximise storage space and improve efficiency in a warehouse. It’s a great storage solution for warehouses that store large quantities of similar products that are frequently inaccessible. In this blog post, we will discuss the benefits of drive-in racking and how it can make a big […]
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No matter how spacious or well-planned, warehouses often have those little spaces left over. You know the ones we mean, those awkward corners, small aisles or gaps, and ceilings that aren’t tall enough to fit things like pallet racking can all be a hassle in any warehouse, but they can present an opportunity if you […]
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