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When it comes to running a warehouse, operational efficiency and safety arenât luxuries â theyâre necessities. And yet, one of the most commonly overlooked aspects of warehouse management is the health of the racking systems themselves.
At IKON, we regularly encounter businesses operating with damaged, poorly maintained, or even non-compliant racking. Not only does this put staff safety at serious risk, but it can also carry heavy financial consequences in the long run.
In this post, weâll explain why regular rack maintenance and accredited inspections should be a priority for every warehouse operation â and how doing so actually saves you money over time.
Racking might seem like a static, low-risk part of your operation, but itâs constantly exposed to wear and tear from forklifts, shifting loads, temperature changes, and human error. Ignoring minor damage or skipping inspections leads to:
Routine rack inspections arenât just about ticking a compliance box â theyâre a proactive, cost-saving move for your business. Hereâs why:
At IKON, our SARI inspectors conduct comprehensive, on-site assessments of your entire racking infrastructure. We check for:
Better still â our team doesnât just flag problems. We provide honest, practical advice on how to resolve them and extend the life of your equipment.
Investing in regular inspections and a proactive maintenance plan significantly reduces your risk of:
It also improves asset lifespan and operational efficiency â both of which positively impact your bottom line.
If itâs been over 12 months since your last rack inspection (or youâre not sure when it was), nowâs the time to act.
Book a racking inspection with us today â and weâll help keep your warehouse safe, compliant, and running at peak performance.
đ Contact us here or call our team directly to schedule a visit.
No matter how spacious or well-planned, warehouses often have those little spaces left over. You know the ones we mean, those awkward corners, small aisles or gaps, and ceilings that arenât tall enough to fit things like pallet racking can all be a hassle in any warehouse, but they can present an opportunity if you […]
Temporary warehouses are increasingly being used to address warehousing space limitations. These structures are versatile, cost-effective, and time-efficient, making them a viable substitute for traditional brick-and-mortar buildings or remote storage facilities. In recent times, permanent buildings have proven to be impractical for investment in warehousing due to their lack of adaptability and lengthy construction times. […]
Drive-in racking is a pallet racking system designed to maximise storage space and improve efficiency in a warehouse. Itâs a great storage solution for warehouses that store large quantities of similar products that are frequently inaccessible. In this blog post, we will discuss the benefits of drive-in racking and how it can make a big […]
Ho ho ho! Greetings, industrious friends! As we approach the exciting prospects of 2024, itâs time for Santa to share some valuable insights on preparing your warehouse for the upcoming year. Just as I meticulously plan and organise my toy workshop for the festive season, setting your warehouse up for success in the year ahead […]
During the holiday season, warehouses experience a significant increase in activity over several months. This surge in activity, also known as the âpeak season,â begins in October and lasts until January, coinciding with the high volume of post-holiday returns. Both online and physical shopping carts are filled up by holiday shoppers during this time, increasing […]
Plenty of stock, great! However, in many circumstances this can be a problem. Weâre all familiar with a local shop filled to the brim from floor to ceiling. If you canât move for stock, this could be a logistical nightmare. How so? By taking up too much space in your warehouse impacts on your bottom line, as […]
As businesses grow and operational needs evolve, making the most of existing space becomes a top priority. One of the smartest, most cost-effective ways to maximise your facilityâs footprint is by installing a mezzanine floor. Whether youâre in warehousing, retail, office environments, or industrial production, mezzanine flooring offers a versatile, scalable solution â without the […]
Warehouse racking location labelling is a critical aspect of inventory management and logistics. It is the process of labelling each storage location within a warehouse, such as shelves, racks, and bins, to ensure that inventory is stored in the correct place and can be easily retrieved when needed. One of the main benefits of warehouse […]
When warehouse space is tight, the last thing you want to do is disrupt operations with a costly move or expansion. The smarter alternative? Make the most of the space you already have by installing a mezzanine floor. A well-designed mezzanine flooring system not only frees up valuable floor space, it can also add serious […]
Investing in the right pallet racking system optimises warehouse storage space. Pallet racking maximises storage capacity and ensures efficient inventory management and seamless operations. However, navigating the purchasing process can be daunting, especially when deciding whether to engage with a distributor or a manufacturer. In this blog post, weâll delve into the advantages and considerations […]
PREDICTIONS AND POSSIBILITIES FOR E-COMMERCE LOGISTICS AND WAREHOUSING IN THE UK. The UKâs e-commerce industry is expanding rapidly, creating a need for reliable and efficient delivery services. As we look towards the future, significant trends and forecasts emerge, giving us a glimpse into a sector that will undergo substantial changes. Due to the increasing popularity […]
As winter descends upon the United Kingdom, warehousing operations face unique challenges. The colder and often unpredictable weather can impact everything from inventory management to employee well-being. In this blog, weâll explore the key concerns UK warehouses face during the winter season and provide strategies for overcoming them. TEMPERATURE CONTROL Maintaining proper temperature control is […]
Drive-in racking is a pallet racking system designed to maximise storage space and improve efficiency in a warehouse. Itâs a great storage solution for warehouses that store large quantities of similar products that are frequently inaccessible. In this blog post, we will discuss the benefits of drive-in racking and how it can make a big difference […]
The UK warehouse industry will see continued growth in 2023 as e-commerce drives demand for efficient and reliable logistics and storage solutions. With more and more consumers turning to online shopping, businesses will need to expand their warehouse capacity to meet the increased demand for goods. TRENDS One major trend in the industry is the […]
Ho ho ho! Greetings, my industrious friends in the wonderful world of warehousing! As we gear up for the most magical time of the year, I couldnât resist sharing some merry thoughts about a topic close to my heart â the importance of racking inspections. As I meticulously check my sleigh and gear before embarking […]
In the first part of this blog, we examined the reasons behind the increasing demand for warehouse space and explored the question: If building a new warehouse is not an option, what alternatives do we have? Part 2 will explore the practical considerations of creating new warehouse areas. THE INS AND OUTS OF WAREHOUSE DEVELOPMENT. […]
Productivity is vital in logistics and supply chain management for success in a fast-paced environment. An optimised warehouse can significantly improve operational efficiency, cut costs, and enhance customer satisfaction. Effective strategies can be implemented to maximise productivity and stay ahead of competitors. In this blog, we will discuss seven proven strategies to help you boost […]
If you are considering outsourcing your warehousing, weighing the advantages and disadvantages is essential. On the one hand, outsourcing can enhance your business efficiency and organisational processes. On the other hand, certain factors may influence your decision to outsource your companyâs logistics. Keep reading to discover the key benefits and drawbacks of outsourced warehousing. OUTSOURCED […]
Reusing and Reconfiguring Racking in Your Warehouse. Optimising warehouse operations is essential for succeeding in todayâs competitive business landscape. One aspect of warehouse efficiency that is often overlooked is the utilisation of racking systems. Many businesses are unaware of the benefits of reusing and reconfiguring racking in their warehouses. This approach promotes sustainability by reducing […]
When it comes to pallet racking systems, one of the key decisions businesses must make is whether to use wire mesh decks or timber decks. Both types of decks have advantages and disadvantages, and the choice will depend on the businessâs specific needs. However, this blog post will focus on the benefits of using wire […]
How to Prevent Forklifts from Hitting Doors & Overhead Obstructions. With warehousing booming and warehouse staff recruitment also rising to meet the demand, we think now is the perfect time to look at how youâre protecting your warehouse equipment and, in turn, your staff and stock. In warehouses where forklifts drive beneath doors, ducts, conveyors, […]
Warehouse management involves organising, managing, and maintaining all the processes that occur in a warehouse so that they run as smoothly and efficiently as possible. Even though some of these processes are automated and seem error-free, every warehouse operation is prone to mistakes and challenges. According to a report by McKinsey & Company in 2019, […]
Pallet racking is a crucial component of warehouse storage and inventory management. It is designed to support and organise pallets of goods safely and efficiently. One of the most important factors when using pallet racking is the systemâs load capacity. Load capacity refers to the maximum weight a pallet racking system can safely support. This includes […]
The warehousing world has undergone significant changes in recent years, driven by technological advancements, changing consumer preferences, and the need for more efficient supply chain management. As we enter 2024, several key warehousing trends are emerging that industry professionals should closely monitor. These trends are shaping the future of warehousing and have the potential to […]
Have you taken a stroll around your warehouse lately? Is it feeling a little errrâŚ. flat? Then, this could be your opportunity to expand your storage capacity. While many warehouses focus on horizontal space utilisation, the often-overlooked vertical space could hold the key to unlocking additional storage without compromising valuable floor space. Letâs explore some […]
In a world where the warehousing industry is facing one of the worst staff shortages known in history, how do you keep your existing warehouse staff motivated? Unlocking is the key to motivation, and how we encourage ourselves and others to act and motivation can improve warehouse productivity. In the warehouse environment, teamwork and remaining […]
If you’re looking for a smart and efficient way to expand your workspace without relocating, mezzanine flooring could be the perfect solution. From warehouses and factories to offices and retail spaces, mezzanine floors are a cost-effective and space-saving solution that maximizes your existing premises. In this guide, weâll explore the key benefits of mezzanine flooring, […]
Becoming a Builders Merchants Federation (BMF) member was a no brainer. Their values of Building excellence in materials supply align with our own as we always aim to build excellence in materials supply, design, customer relationships and service. The BMF is the only trade association that represents and protects the interests of buildersâ merchants and suppliers to […]
Warehouses are bustling hubs of activity, with goods moving in and out, machinery operating, and employees working diligently to meet demand. Ensuring the safety of everyone within this dynamic environment is paramount. While comprehensive safety measures may require time and planning, several easy wins can be quickly implemented to enhance warehouse safety. Letâs delve into […]
After much deliberation and planning, we are thrilled to announce that we have relocated our office to the charming town of Belper. This move marks an exciting new chapter for our company, and we would like to share the reasons behind this significant decision. Embracing Growth and Expansion Our company has been steadily growing, and […]
What difference does this make to you, and why should you use a qualified SEMA Distributor Company? You may know by now that earlier this month; we qualified as a SEMA Distributor Company (SDC). This means that you no longer have to take our word for it; this qualification from SEMA indicates that Ikon Solutions is […]
Flying robots, automated guided vehicles (AGVs), and autonomous mobile robots (AMRs) have been rising within the warehousing industry. Many industry experts are questioning whether this is the beginning of a new era for warehouses. As digitalisation continues to revolutionise the warehousing industry, whether the current warehouse management software systems will adapt accordingly or stay stagnant […]
You may be wondering why we rebranded? Well, the rebrand was all about reflecting an organisation that has grown from small beginnings into something that operates confidently, knowing why it exists and how it goes about its business. Weâve never just been a storage solution provider. It might sound crazy, but we donât sell and never […]
In recent years, the demand for high-quality warehouse space has surged to unprecedented levels in the UK and other developed countries. This surge is driven by various factors, including the exponential growth of e-commerce and shifts in supply chain strategies prompted by global events like the recent pandemic and geopolitical changes such as Brexit. These […]
In the fast-paced business world, choosing the right warehouse type is a crucial decision that can significantly impact your operationsâ efficiency, cost-effectiveness, and, ultimately, success. Especially in the dynamic landscape of the UK, where e-commerce is booming and consumer expectations are soaring, making the right choice among the myriad warehouse options is essential. Letâs delve […]
Without a doubt, the peak season for European and US warehouses is from October to January. During this period, consumers place orders for the Christmas holiday season, leading to a significant influx of orders at warehouses. This year, peak season promises to be just as challenging as ever due to the significant growth in eCommerce. […]
and what better way to help the spring clean of your warehouse than by organising your Longspan Shelving. Most businesses, big or small, will have long span shelving. If your business is expanding, you may find that Longspan Shelving is a good alternative for keeping additional paperwork or stock rather than relocating to larger premises. Donât let […]
The warehousing industry is vital to the global supply chain, ensuring goods flow seamlessly from manufacturers to consumers. However, rising operating costs are becoming an increasingly common challenge in this sector. In this blog, weâll explore the causes of escalating costs in warehousing and discuss strategies to overcome them. UNDERSTANDING THE COST DRIVERS Several factors […]
A well-designed warehouse is the backbone of an efficient, profitable operation. Get it right, and youâll benefit from faster order fulfillment, reduced errors, and a safer working environment. Get it wrong â and you could be dealing with constant bottlenecks, frustrated staff, and rising operational costs. Whether youâre fitting out a brand-new facility or reevaluating […]
Warehouses are essential to logistics and supply chain management. They ensure the smooth and efficient distribution of goods. Businesses in the UK have access to a diverse range of warehouse options, from traditional storage facilities to cutting-edge automated warehouses. This blog post will explore each warehouse type, highlighting its unique features, advantages, and suitability for […]
Well, what a way to start 2022! Yes, itâs official, weâve qualified as a SEMA Distributor Company (SDC), meaning that you no longer have to take our word for it; this SEMA qualification indicates that Ikon Solutions is dedicated to the supply of quality storage equipment. If youâre part of the storage equipment world, youâll know that […]
In todayâs world, being environmentally responsible is not a choice but a necessity. The warehousing industry in the UK is taking significant steps towards sustainability as warehouses play a crucial role in the supply chain. Adopting eco-friendly practices aligns with global environmental goals and is a smart business decision. This blog will explore the strategies […]
Ikonâs Guide To Pallet Rack Decking Types You know you need pallet rackingâŚbut the choice doesnât stop there. What you choose to deck your pallet racking with is an important decision too. Although pallet rack decking isnât much to look at, itâs a vital part of your shelving system, a crucial tool in keeping your products […]
Flow racking is a storage system that uses gravity to move products through the warehouse. This system consists of inclined shelving units connected by rollers or wheels. Products are placed at the systemâs top and then flow down through the warehouse as they are picked or restocked. One of the key benefits of flow racking is its ability […]
At IKON, weâve delivered hundreds of racking inspections for warehouses, distribution centres, and storage facilities across the UK. And while every site has its own setup, one thing remains the same â the questions we get asked about pallet racking inspections are often very similar. To help you stay compliant and keep your warehouse safe, […]
When it comes to optimising warehouse space, the right pallet racking system can make all the difference. Not only can it streamline your inventory management, but it can also boost picking efficiency and reduce operational costs. In this guide, weâll walk you through the most common pallet racking types, highlight their pros and cons, and […]
Itâs no secret that unsafe workplaces can endanger workers and expose employers to liability in case of an accident, and itâs no different when operating a warehouse. A large part of ensuring your warehouse is a safe working environment for your team is following pallet racking safety inspection guidelines. While your day-to-day operations are essential, […]
Pallet racking protection guards are designed to prevent damage to pallet racking systems, increase safety in the warehouse, and reduce maintenance and replacement costs. These guards come in two materials: steel and polymer. Steel racking protection guards offer a high level of durability and strength. They are resistant to impacts and abrasions and are ideal […]
In the age of e-commerce dominance, the efficiency of last-mile delivery has become a critical factor in the success of businesses. The journey from your warehouse to the customerâs doorstep is the final and often most challenging leg of the supply chain. Your warehouse can play a pivotal role in enhancing your last-mile delivery process. […]
A well-optimised supply chain is a crucial driver of success in todayâs fast-paced business environment. Central to this success is the efficient functioning of warehouses, which play a critical role in ensuring products are stored, managed, and distributed effectively. However, many companies need help with significant warehouse challenges that can hinder their supply chainâs value. […]
Weâve started the new financial year and itâs time to invest in your warehouse. So, letâs start with some basics considerations. Youâll thank us later. Type of Warehouse When thinking about storage, itâs best to start at the beginning. Has your warehouse been built yet? The type of warehouse you have may impact the type […]
Did you know you can obtain higher storage density by adding drive-in racking to your storage space? Before we go into that, let us start with the basics; so, what exactly is Drive-In Racking? Drive-In racking is a high-density pallet storage system designed to maximise the space available by minimising the operating aisles required for forklift […]
After much deliberation and planning, we are thrilled to announce that we have relocated our office to the charming town of Belper.
In todayâs dynamic logistics and supply chain management landscape, efficient warehouse operations are pivotal in ensuring timely deliveries, reducing costs, and enhancing customer satisfaction. One crucial aspect of achieving operational excellence is effectively utilising warehouse space and storage. By optimising these resources, businesses can streamline their processes, minimising waste and maximising productivity. This blog will […]
Ho ho ho! Merry greetings to all! As the festive season draws near, itâs time for Santa to share some secrets about optimising warehouse space. My toy workshop at the North Pole might be magical, but itâs also the epitome of efficient space management! Here are my jolly tips for making the most of your […]
Accessorise your pallet racking? No, weâre not talking about jewellery and handbags. What are pallet racking accessories? Pallet Racking Warehouse Accessories are anything that can be included within a pallet racking system. These are used to increase storage efficiency and safety measurements whilst minimising the risk of damage to shelving and products stored. on them. […]
Adjustable pallet racking (APR)Â is a popular and versatile storage solution for many warehouses and distribution centres. It allows for the efficient storage and organisation of goods while also providing many benefits that can improve your warehouseâs overall workflow and safety. In this blog post, we will discuss the benefits of using adjustable pallet racking in […]
STRATEGIES FOR REDUCING WAREHOUSE PICKING COSTS IN THE UK. Did you know that picking orders is the most costly exercise in warehousing? In the competitive warehousing world, efficiency is the gameâs name. The picking process, which involves selecting and retrieving items from storage, is a critical aspect that significantly impacts a warehouseâs operating costs. In […]
Pallet Racking is an essential part of any storage facility including warehouses, distribution centres and manufacturing facilities. A pallet racking system will maximise your storage space by making the most of the existing space by allowing the pallets to be stored horizontally and on multiple levels effectively and of course safely. Ever thought how an […]
Properly maintaining pallet racking is essential for ensuring the safety and longevity of the system. Regular maintenance can help to identify and prevent potential problems before they occur, reducing the risk of accidents and damage to the system. This blog post will discuss the critical steps for properly maintaining pallet racking and why it is necessary. REGULAR INSPECTIONS. The first […]
The ongoing cost of living crisis is affecting both households and businesses. As a result, sustainability has now become a critical concern in every industry. Warehouses are vital links in the supply chain and can play a crucial role in addressing this crisis. In this blog post, we will explore practical strategies on how to […]
Pallet racking is a key component in many warehouses and distribution centres. It allows for efficient storage and organisation of goods. However, it is vital to ensure that pallet racking is used safely to prevent accidents and damage to the racking and stored items. This blog post will discuss some best practices for pallet racking […]
In the final part of this blog series, we will explore the strategic aspects of embarking on a warehouse redevelopment project. This endeavour requires thorough planning and a deep understanding of the space involved. Whether you are revitalising an existing facility or designing a new one from scratch, the decisions made during this process can […]
The past year has brought numerous technological advancements in the warehousing industry, paving the way for âSmart Warehousesâ â the new frontier in warehouse management. With significant growth in market expansion and automation, 2024 promises to be a highly successful year for forward-thinking managers and teams embracing innovation. Indeed, the advancement of AI and its […]
In the ever-evolving realm of supply chain management, the concepts of âjust-in-timeâ and âjust-in-caseâ have emerged as key players, particularly in times of crisis. As natural disasters and other disruptive events become more frequent, the debate around the efficacy of lean supply chains and the necessity of transitioning to more robust inventory management practices is […]
The concept of on-demand services has become increasingly prevalent in the dynamic landscape of modern commerce. Technology-driven platforms have revolutionised traditional industries, from transportation to accommodation, offering convenience, flexibility, and efficiency. In logistics, the emergence of on-demand warehousing is reshaping how businesses manage their inventory and distribution networks. This trend is particularly significant in the […]
Ho ho ho! Greetings, dear friends! As the chilly winds and snowflakes dance around the world, itâs time for Santa to share some tips on how to keep your warehouse in tip-top shape during the winter wonderland season. As I prepare my workshop for the busy holiday season, ensuring it remains efficient and operational, Iâll […]
Pallet racking is crucial in many warehouses and distribution centres, allowing for efficient storage and organisation of goods. However, it is essential to ensure that the pallet racking layout is optimised to make the most efficient use of space, reduce the risk of accidents, and improve the overall workflow. In this blog post, we will […]
The Warehouse industry is constantly evolving. Managing a warehouse in todayâs climate can be challenging to say the least. This environment is driving change and revealing new trends and solutions to keep warehouse operations running at peak performance. The main challenges in the warehouse sector at present are: If getting hold of additional warehouse space […]
A-Safe RackGuard is top-of-the-line. With over 35 years of experience, A-SAFE has become a globally recognised provider of workplace safety solutions protecting people and assets across multiple sectors worldwide since its inception in 1984. Itâs a no-brainer why weâre proud to stock this iconic brand and product. WHY USE A-SAFE RACKGUARD? RackGuard⢠confidently provides a reliable protective […]
Ho ho ho! Greetings, my dear friends in the bustling world of warehousing! As the festive season approaches and my elves busily prepare gifts at the North Pole, I couldnât resist sharing some merry insights about the magical world of warehouse accessories. After all, I know a thing about logistics and stocking up, so here […]
This year, warehouses have found themselves increasingly dynamic environments as events in the 2021 global supply chain have impacted local businesses. When thinking about longevity and sustainability for your warehouse, having flexible and scalable processes in place are essential. Warehouse management needs to monitor and track changes in the business environment and adopt responsive solutions. […]
Warehouse and pallet racking are integral to the smooth storage and transportation of goods across the UK and beyond. Racking can seem like an elementary puzzle piece to those outside of the industry. Still, finding the right warehouse racking system for a specific location or product type can be more complicated than it might seem. […]
Ho, ho, ho! Greetings, dear friends from the enchanting realm of the North Pole! Itâs your holly-jolly friend, Santa Claus. Iâm here to share some behind-the-scenes secrets about how we keep the magic alive in my bustling warehouse. Today, letâs talk about the unsung heroes that ensure the safety and organisation of all the toys: […]
Warehouses are a wonderful place (well we think so) but can be filled with many hazards. From fork-lift trucks to heavy items stored on high racking, the list goes on. So Itâs important to get your health and safety measures right so that staff can perform their work as safely as possible. The Health and […]
Anyone who works in a warehouse can tell you; some things are more difficult to store efficiently than others. Many items come in awkward shapes, differing weights, odd sizes, or combinations from consumer goods to industrial supplies and everything in between. Most warehousing people dread dealing with these items; however, you can do things and […]
Following the inactivity of steel production during the heights of the pandemic, steel cannot get online quickly enough to meet recovering steel demand and restocking. All of which are leading to a rapid rise in prices. So, what does the rising cost of steel mean to our customers? Firstly, thereâs no surprise that the rising cost […]
In todayâs fast-paced world, where online shopping has become the norm, the last leg of the delivery journey has become a battleground for e-commerce giants and logistics companies. Last-mile delivery, the final step in getting a product from a warehouse to the customerâs doorstep, is both a critical challenge and a massive opportunity. Letâs explore […]
Chances are, if youâre currently perusing this text, youâre likely in the position of managing a warehouse, inventory, or transportation of goods. But have you ever paused to wonder about the origins of warehouses? We certainly have. WHEN IN ROME Throughout history, civilisations used granaries to store extra food in times of scarcity, and modern […]
Imagine this scenario â despite their similarities, warehouses are like fingerprints â each is unique. With a wide range of products, diverse service areas, and distinct positions along the supply chain, the operations within these busy spaces can vary significantly. However, there are a few crucial tools that are often overlooked but can inject a […]
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